What Is Plastic Pallet Sleeve Box
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A Sleeve Pack is a foldable plastic pallet box packaging system, commonly used for cargo turnover and transportation. However, for customers who are purchasing this product for the first time, they may know very little about it. In this article, we will give a brief introduction to what a sleeve pack is, along with its key components, benefits, application scenarios, and more, so that you can gain a systematic understanding of this product.
What Is a Plastic Pallet Sleeve Box?
A plastic pallet sleeve box is a new type of foldable logistics packaging container composed of a pallet (base), sleeve (container body), and lid. The sleeve features a set-up style four-sided wall structure, made of high-quality 10mm or 12mm PP honeycomb board. A side door is designed on the sleeve to facilitate easy loading and unloading of goods, and Velcro fasteners on the side allow for positioning when the door is opened or closed. The pallet is also equipped with drainage holes so that water can be easily discharged after cleaning. When not in use, the sleeve can be folded and placed inside the pallet, then covered with the lid to form a compact unit.
Key Components of a Sleeve Pack
The Pallet sleeve system is mainly composed of a pallet, sleeve, and lid. The plastic pallet is designed with four-way forklift entry at the base, allowing forklifts to handle goods efficiently and improve turnover efficiency. The sleeve, made of PP honeycomb board, is foldable - it can be quickly unfolded for use and easily folded back into the pallet when not in use, saving storage space. The lid of the sleeve pack container is equipped with snap locks, making it convenient to secure the sleeve in place.
Benefits of Using Sleeve Pack Containers
Space-Saving
The pallet sleeve box can be folded to reduce storage and return transport volume by up to 70%.
Cost Reduction
Compared with wooden or metal box packaging, this product is made of PP material, which has lower logistics and warehousing costs.
Eco-Friendly
Sleeve container is made of 100% recyclable PP material, can be used repeatedly and reduces packaging waste.
Durability
Made from honeycomb high-strength PP material, the sleeve pack bulk container are resistant to tearing, impact, and compression. And the plastic sleeve can be folded 10,000 times without damage.
Lightweight & Easy Handling
Compared with metal or wooden crates, the sleeve pack bulk container is easier to assemble, load and unload.
Stackable & Secure
Plastic pallet pack container can be stacked 2-3 layers to save storage space in warehousing and transportation.
Common Applications of Pallet Sleeve Box
Packaging Methods of Sleeve Container
There are two ways to pack sleeve pack containers when not in use:
For each pallet sleeve system, the folded sleeve is placed between the pallet and the lid, and then stacked in sequence. Upon arrival at the destination, they can be conveniently opened one by one.
Another method is to nest and stack the sleeve , pallet, and lids separately. For example, if there are a total of ten pallet sleeve box sets, the pallet bases are stacked in sequence, the ten sleeves are nested together, and the ten lids are stacked on top. This high nesting efficiency maximizes space savings during transport and reduces logistics costs.
Sleeve Pack vs. Collapsible Bulk Container
For first-time buyers of plastic pallet boxes, it's common to learn that both pallet sleeve boxes and collapsible bulk containers are types of foldable packaging solutions. However, many are unsure which option is more suitable for their specific industry. Below, we've put together a comparison table highlighting the differences between these two products.
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VS |
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PP honeycomb |
Material |
HDPE/PP |
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Pallet + plastic sleeve (honeycomb board/PP board) + lid |
Structure |
Integrated plastic design, four walls fold down with hinges or latches |
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Suitable for light to medium goods (auto parts, electronics, textiles) |
Load Capacity |
Suitable for heavy or bulk goods (chemicals, food ingredients, metal parts) |
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2-3 layer |
Stackable |
8 layer |
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Sleeve folds flat between pallet and lid, saving up to 70% return space |
Space Efficiency |
folds down, but usually less compact than sleeve pack |
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Customizable sleeve height, pallet size, lid, color, logo |
Customization |
Custom sizes, colors, covers and wheels |
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easy to handle and move |
Weight |
heavier due to one-piece construction |
How to Choose the Right Sleeve Pack Bulk Container
Based on the comparison above, you likely already have a clearer idea of which packaging solution best fits your needs. If you are considering a sleeve pack bulk container for your operations, it's important to evaluate the following key factors before making a purchase decision.
• Product Weight & Size
You need to confirm the size and weight of your products. For example, when loading automotive parts, check whether you are transporting front shock absorbers, bumpers, or headlights, and choose a pallet sleeve box with the appropriate height accordingly.
• Material selection
Depending on your durability requirements for plastic pallet boxes, choose a pallet sleeve made of either PP corrugated board or PP honeycomb board.
• Load-bearing capacity
You need to understand the load-bearing capacity in advance, including its static and dynamic load limits. In general, a sleeve pack has a static load capacity of 4T and a dynamic load capacity of 1T. This ensures that the container can safely transport your goods.
• Customization
If you need customized services, you can consider whether the supplier can provide customization in color, size, logo, etc. to meet your needs.
• Supplier reliability
When choosing a plastic pallet sleeve box supplier, it is best to choose a manufacturer with extensive export experience, quality certification, and flexible OEM/ ODM services.
ENLIGHTENING PALLET, as a professional plastic pallet sleeve box supplier in China, operates its own manufacturing factory. Their sleeve packs are available in various sizes, including 1470 x 1140mm, 1200×800mm, and 1200×1000mm, and the height of the products can also be flexibly customized. Additionally, they can customize the logo, color, and other features according to customer requirements, meeting a wide range of needs.
Conclusion
The plastic pallet sleeve box is a foldable, reusable, and eco-friendly packaging solution. With advantages such as space efficiency, durability, and sustainability, it is gaining popularity across industries such as automotive, electronics, and retail. By understanding the structure, benefits, and applications of sleeve packs, you are now in a stronger position to make informed procurement decisions. If you are considering optimizing your packaging and logistics operations, exploring sleeve pack bulk containers could be the next step toward reducing costs and achieving greater sustainability.
